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Rail transit car wire abrasion tester

The Rail Transit Vehicle Wire Abrasion & Scratch Resistance Testing Machine is a specialized testing solution designed to evaluate the durability and mechanical resistance of wires and cables used in rail transit systems. Compliant with international stan...

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Standards 

  • GB/T 12528-2008: China’s national standard for railway vehicle cables rated up to 3kV AC, specifying abrasion resistance and insulation integrity.
  • IEC 60529: International protection code compliance for rail vehicle wiring robustness.
  • Equivalent Standards: EN 50306 (European railway cables), UIC 895 (rolling stock cable performance).

 

Technical Parameters

Parameter Specification
Test Stroke >10mm ( vertical travel)
Scraping Displacement 20mm ±1mm (U-shaped path)
Scraping Length 15.5mm ±1mm
Movement Frequency 50–60 cycles/min (touchscreen adjustable)
Combined Load 0.8/0.9/1.0/1.1kg (selectable)
Needle Diameter 0.45mm ±0.01mm (spring steel)
Sample Length 750mm (fixed on steel anvil)
Temperature Control 0–50°C (auto-shutdown outside range)
Control System Touchscreen + PLC (simulated Swiss-imported model)
Transmission Imported double slide rail
Power Supply 220V ±10%, 50Hz, 300W
Safety Features Overload shutdown, emergency stop, door interlock
Dimensions (W×D×H) 600 × 500 × 1000mm
Weight 95kg (net)
Certifications CE, ISO 17025, RoHS, GB/T 12528-2008
Data Output USB/Ethernet (real-time CSV logging)


 

Applicable standards:

GBIT 12528-2008 Standard for cables for rail transit vehicles with a rated AC voltage of 3KV and below

 

Main parameters:

The test stroke is greater than 10mm, the displacement of the scraping needle is 20mm+1mm, and the scraping length is 15.5±1mm

Movement frequency :50——60 cycles/min (touch screen setting)

Counter :6 bits (touch screen setting)

Test times :6 times (touch screen setting)

The minimum distance between the test points and the test point and the sample end is greater than 10mm, and the sample rotation Angle is 90°

Sample length: about 750mm sample firmly fixed on a steel anvil

Combined load :0.8Kg\0.9Kg\1.0Kg\1.1kg(weight applied to the scraper)

Function: When the needle wears through the insulation and conductor contact, the equipment will stop

The scraping needle movement according to the "U" shape, to avoid the phenomenon that the unilateral side of the sample is easy to be scratched through

Needle diameter :0.45mm+0.01mm(spring wire)

Test temperature monitoring function: test ambient temperature is not within the range of test requirements,

Testing machine can not start or run automatically stop

Control system: servo motor, touch screen +PLC(imitation Swiss imported model)

Transmission mechanism: imported double slide rail type

Equipped with plexiglass test samples to prevent ambient temperature fluctuations can be affected by the test