Standard
Engineered to meet the rigorous demands of global automotive and adhesives industries, our Automotive Wire Adhesion Tester strictly adheres to ISO 11343 standards for wedge-peel impact testing. This internationally recognized methodology enables precise evaluation of material bonding performance under dynamic stress, ensuring compliance with regulatory requirements and industry benchmarks. The system is further validated for compatibility with ASTM D4501 and SAE J840 protocols, offering versatile application across R&D and quality control workflows.
Product Advantages
- Unmatched Accuracy: High-resolution load cell (±0.5% FS accuracy) captures minute adhesion failures during high-speed impact events.
- Modular Design: Customizable test configurations support rapid adaptation to diverse specimen geometries, from windshield assemblies to wire harness mounts.
- Thermal Conditioning: Integrated Instron® thermostatic chamber (-40°C to +150°C) allows temperature-controlled testing for extreme environment simulation.
- Data-Driven Insights: Real-time force-displacement graphs and automated report generation accelerate R&D cycles while minimizing human error.
- Ergonomic Safety: Full-enclosure safety interlock system with transparent polycarbonate shields ensures operator protection during high-energy tests.
Product Features
- Dual-Mode Testing: Combines wedge-peel impact (ISO 11343) with quasi-static adhesion pull-off capabilities in a single platform.
- Dynamic Impact System: Pneumatic striker assembly delivers adjustable energy levels (5–500 J) with 0.1 J resolution for precise replication of in-field shock conditions.
- Smart Fixturing: Quick-change adapter system accommodates automotive components up to 1.2m in length, including door panels, bumper assemblies, and engine bay modules.
- Regulatory Compliance: Pre-loaded test templates align with ECE R94, FMVSS 212, and China GB 11557 standards for global market access.
- Cloud Connectivity: IoT-enabled data synchronization with Instron Connect™ platform for remote diagnostics and test parameter sharing.
Technical Parameters
| Specification | Details |
|---|---|
| Impact Energy Range | 5–500 J (adjustable in 1 J increments) |
| Temperature Range | -40°C to +150°C (±2°C stability) |
| Test Speed | 0.1–5.0 m/s (programmable acceleration) |
| Force Measurement | 0–10 kN (±0.5% FS accuracy) |
| Data Sampling Rate | 100 kHz (10,000 points/second) |
| Power Requirement | 220V AC, 50/60Hz, 3-phase, 15A |
| Dimensions (W×D×H) | 1,800 × 900 × 2,200 mm |
| Weight | 850 kg (crated) |
Main Parameters
1. Capacity: 50kg
2. Test stroke: 400mm
3. Speed: 10 - 300mm/min
4. Power system: AC servo motor
5. Volume: 80X60X170(cm)
6. Weight: 200kg
7. Control method: Controlled by computer software
8. Adhesion fixture: One set. Wire - passing holes: φ1.5, φ1.7, φ1.8, φ2.0, φ2.1, φ2.12, φ1.4, φ2.8, φ3.3, φ3.8
