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Automotive Wires Dynamic Bending Tester

A compact solution for evaluating wire flexibility under repetitive bending (30°–135°). Features stainless steel construction, 200W servo precision, and a 4-digit cycle counter. Ideal for automotive OEMs and cable manufacturers ensuring compliance with IS...

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+86(21)-64208466

Standard

  • ISO 6722: Road vehicles – Flexible cables for wiring harnesses.
  • SAE J1128: Low-voltage primary cable for automotive applications.
  • LV 112: Volkswagen Group standard for vibration and bending resistance.

Product Advantages

  1. High-Precision Bending Control
    • Adjustable bending angles (30°–135°) and 3-second cycle times simulate real-world dynamic stresses in engine compartments, door harnesses, and steering columns.
  2. Robust & Durable Construction
    • Full stainless-steel frame ensures corrosion resistance and long-term reliability, even in high-volume testing environments.
  3. Advanced Automation
    • 200W servo motor delivers precise, repeatable motion control for consistent test results.
    • 4-digit counter tracks up to 9,999 cycles with auto-stop functionality.
  4. User-Friendly Operation
    • Touchscreen HMI integrated with PLC (Programmable Logic Controller) for intuitive parameter setup and real-time data monitoring.
    • Exportable test reports (CSV/PDF) streamline documentation for quality audits.
  5. Versatile Testing
    • Accommodates wires, cables, and connectors with a 200mm sample length and 128mm clamping length, suitable for diverse automotive applications.

Product Features

  1. Dynamic Bending System
    • Angle Range: 30°–135° adjustable (minimum 30°, maximum 135°).
    • Cycle Time: 3 seconds per bend (fully programmable).
    • Sample Handling: 200mm total length with 128mm clamping zone for secure fixation.
  2. Motor & Control
    • Servo Drive: 200W motor ensures smooth, low-noise operation and ±0.1° angle accuracy.
    • Controller: Touchscreen + PLC combo enables preset protocols and custom test sequences.
  3. Safety & Durability
    • Emergency stop button and overload protection safeguard operators and equipment.
    • Stainless-steel components resist wear from repetitive motion and harsh environments.
  4. Data Management
    • 4-digit counter with memory retention preserves test progress during power interruptions.
    • Audit trail functionality for traceability in regulated industries.
  5. Compliance Tools
    • Preloaded test profiles for ISO, SAE, and OEM-specific standards (e.g., VW, BMW).

Technical Parameters

Parameter Specification
Sample Length 200 mm (total) / 128 mm (clamping zone)
Bending Angle Range 30°–135° (adjustable)
Cycle Time 3 seconds/bend (±0.1 sec. accuracy)
Motor Power 200W servo motor (brushless, maintenance-free)
Controller 7-inch touchscreen HMI + PLC (Programmable Logic Controller)
Cycle Counter 4-digit (0–9,999 cycles) with auto-stop at completion
Material 304 Stainless Steel (frame, fixtures, and clamps)
Power Supply 220V/50Hz (single-phase, 10A fuse)
Dimensions (L×W×H) 600 × 450 × 1,100 mm
Weight 75 kg (net) / 90 kg (gross)